Setting up the frames on saw horses linked together |
The bow knee doubles as the foremast step, and joins plank keel to the apron |
The stern knee joins the plank keel to the transom |
The apron lands on the plank keel; chine logs join from the sides |
The sheer clamps join the apron at a breast hook |
Frame completed; bow view |
Frame completed, stern view |
Springing a plywood sheet over the frame for tracing and cutting |
Dry-fitting a bottom sheet for tracing and cutting |
The hull is planked. Note the gap for centerboard slot and skeg |
Dry fitting the skeg and stern post components |
Stem and gripe have been added; the finished hull is covered with Xynole-polyester fabric saturated with epoxy, then painted with high-build epoxy primer |
The righted hull receives knees for washboards, deck beams forward, and support aft for stern sheets prior to saturation with thin epoxy |
The centerboard trunk halves with posts and trunk logs attached are internally fabric/epoxy covered before installation |
The rudder and centerboard |
The mainmast is sawn to an octagon shape using the table saw |
The masts are finished round, with round tennons to fit the mast step mortises (main shown) |
Delrin sheaves are installed in masthead slots for halyards |
The deck is reinforced from beneath for mast partners (fore mast hole shown) |
The Douglas fir mooring bitt |
Sail clews are given rat-tailed grommets for sheet attachment (I had to do this: the sailmakers didn't know how to!) |
After passing the snotter through a hole, a looped stop hitch is used to secure the sprit to the mast (main shown) |
Stock Schaefer hardware was modified for rudder gudgeons |
The tiller pivots vertically in the rudder head; the hike stick is secured with a loop |
A reduced nipple secures the sail clew to the sprit; a "slippery dick" knot secures the sheet end |
An eyestrap secures the fore sheet fairlead block to the front of the mainmast |
UNICORN sailing off Key West |
The Sharpie 16 Eastern Shore Stickup UNICORN at the Wooden Boat Show in Mystic, CT |